Aluminum alloy LED stage laser light die-casting parts

Product Overview: Aluminum Alloy LED Stage Laser Light Die-Casting Parts

Our aluminum alloy LED stage laser light die-casting parts are customized components tailored for various LED stage laser light models, including moving head lights, par lights, beam lights, and laser projectors. Key products cover light housings, heat dissipation brackets, lens mounts, and structural supports, all crafted from high-quality aluminum alloy materials. The core functions include protecting internal optical components, efficient heat dissipation (critical for LED and laser light stability), precise assembly matching, and enhancing the overall structural strength of the lighting equipment. With advanced die-casting technology, our parts feature thin-walled forming capability, fine surface finish, and excellent corrosion resistance. Meanwhile, we also supply matching auxiliary components (such as cast iron mounting bases) to meet comprehensive assembly needs of stage lighting equipment. All products comply with international environmental and safety standards for electronic components, providing reliable quality guarantees for high-performance stage lighting operations.

Production Processes & Workflow

We adopt a refined and visualized production process to ensure the precision and performance of aluminum alloy LED stage laser light die-casting parts. The core production process (die-casting as the main method) includes:

1. Technical Demand Analysis & Design Optimization: Our professional engineers conduct in-depth communication with customers to clarify non-standard requirements (dimensional tolerance, heat dissipation performance, assembly matching, aesthetic design). Using CAD/CAM/CAE software, we perform 3D modeling and flow simulation of the die-casting process to optimize the part structure, improve mold filling efficiency, and avoid defects such as shrinkage and porosity. For heat dissipation-critical parts, we optimize the rib structure to enhance heat dissipation efficiency by 20% compared to conventional designs.

2. High-Quality Aluminum Alloy Selection & Inspection: Strictly select aluminum alloy materials with excellent die-casting performance and heat conductivity (ADC12, A380, A356) from authorized suppliers. Conduct comprehensive raw material testing, including chemical composition analysis (using spectrometer) and mechanical property detection (hardness test, tensile test), to ensure materials meet the lightweight and heat dissipation requirements of stage laser light parts.

3. Precision Mold Making: For aluminum alloy die-casting parts, we adopt high-precision die-casting mold manufacturing technology. The mold core and cavity are processed by CNC machining centers and EDM (Electrical Discharge Machining) to ensure mold precision (dimensional tolerance ±0.02mm). For small-batch customization, we use rapid mold development technology to shorten the mold making cycle by 30%.

4. Core Die-Casting Process: Implement high-pressure die-casting technology for aluminum alloy, which enables high-efficiency production and excellent part forming quality. The process is equipped with intelligent temperature and pressure control systems to precisely control the molten aluminum temperature (650-700℃) and injection pressure, ensuring uniform part structure and dense texture. For special-shaped or thin-walled parts, we adopt vacuum die-casting technology to reduce internal defects.

5. Post-Die-Casting Processing: After die-casting, parts undergo trimming (removing gate and flash), shot blasting, and deburring. Then, precision machining is performed using CNC lathes and milling machines to ensure key assembly dimensions meet requirements. For parts with high surface quality requirements, we conduct polishing or sandblasting to improve appearance.

6. Targeted Surface Treatment: Provide surface treatment options based on functional and aesthetic needs: anodizing (clear, black, or custom colors) to enhance corrosion resistance and wear resistance; powder coating for improved scratch resistance and color uniformity; electrophoresis for a smooth and delicate surface. All surface treatments comply with environmental standards (RoHS certification).

7. Strict Full-Process Quality Inspection: Implement multi-level quality control for key components. Key inspections include: dimensional inspection (using Coordinate Measuring Machine, CMM) to ensure precision; surface defect detection (visual inspection + automated optical inspection) to eliminate burrs and scratches; heat dissipation performance testing to verify thermal conductivity; and salt spray testing to confirm corrosion resistance. Only products that pass all inspections can be delivered.

In addition to the core die-casting process, we also master other casting technologies such as sand casting and gravity casting, which can be flexibly applied to different material (aluminum alloy, cast iron) and structural requirements of stage lighting auxiliary components, providing comprehensive product support for customers.

Product Classification & Technical Parameters

3D Classification Table (Industry / Material / Part Type)

Technical Parameter Table

Our Core Competitiveness

As a professional manufacturer of aluminum alloy LED stage laser light die-casting parts with over 10 years of experience, we have formed a comprehensive competitive advantage to serve global customers:

• Professional Technical Team: A team of 35+ professional engineers and technicians, with rich experience in aluminum alloy die-casting mold design, process optimization, and stage lighting part customization. We can provide professional technical solutions for non-standard customization and respond to technical consultations within 24 hours.

• Strong Production Capacity: Our factory covers an area of 8,000 square meters, equipped with 40+ sets of advanced production and testing equipment (high-pressure die-casting machines, CNC machining centers, CMM, automated optical inspection machines). The annual production capacity of aluminum alloy die-casting parts reaches 30,000 tons, capable of meeting large-volume and urgent order requirements.

• Strict Quality Management System: Certified by ISO 9001:2015, RoHS, and CE. We implement 12+ key quality inspection points throughout the production process, ensuring the product qualification rate reaches 99.8% and fully complying with international environmental and safety standards for electronic components.

• Perfect Supply Chain: Long-term cooperative relationships with 10+ well-known aluminum alloy and cast iron raw material suppliers ensure stable supply of high-quality materials. Optimized supply chain management reduces production costs and shortens delivery cycles.

• Global Shipping Support: Cooperate with 5+ international logistics companies (Maersk, COSCO, DHL) to provide flexible trade terms (FOB, CIF, DAP). Our products have been exported to 50+ countries and regions around the world, with an on-time delivery rate of 98%.

• Comprehensive Quality Assurance Service: Provide a 12-month quality guarantee period for all products. We also offer lifelong after-sales technical support, including mold maintenance guidance and product optimization suggestions.

Customer Case: Custom Die-Casting Parts for a European Entertainment Equipment Manufacturer

A leading European entertainment equipment manufacturer approached us to customize aluminum alloy die-casting housings and heat dissipation brackets for their new generation of high-power LED moving head lights. Their core requirements included: A380 aluminum alloy material, die-casting surface roughness Ra≤1.2μm, precise dimensional tolerance ±0.03mm, heat dissipation efficiency requirement (temperature rise ≤35℃ under continuous operation), and a delivery cycle of 20 working days (including mold development). Our technical team first optimized the part structure and heat dissipation rib design through flow simulation and thermal analysis, improving heat dissipation efficiency by 5% while reducing the part weight by 2%. During mold development, we used rapid prototyping technology to complete the mold in 10 working days and provided 5 sets of samples for customer verification. In mass production, we adopted high-pressure die-casting and precision CNC machining to ensure product quality, and performed black anodizing treatment to meet the customer's aesthetic requirements. Finally, we delivered 2,000 sets of products 1 day in advance, all passing the customer's strict incoming inspection (including dimensional testing, heat dissipation performance testing, and salt spray testing). Up to now, we have maintained a long-term cooperative relationship with the customer, with an annual order volume of 5,000+ sets.

Why Choose Us for Aluminum Alloy LED Stage Laser Light Die-Casting Parts?

When you choose us as your supplier of aluminum alloy LED stage laser light die-casting parts, you gain a reliable partner that deeply understands the needs of the entertainment lighting industry. Here are the core reasons to cooperate with us:

• Industry-Specific Customization Capability: We focus on the characteristics of stage lighting equipment, with professional structural design and heat dissipation optimization capabilities, ensuring that customized parts perfectly match your product performance requirements.

• Superior Product Quality & Environmental Compliance: Strict raw material inspection, advanced die-casting technology, and international certifications ensure that our products are high-precision, durable, and environmentally friendly, meeting the market access requirements of various countries.

• Efficient Mold Development & Production: Advanced rapid mold development technology and strong production capacity enable us to shorten the customization cycle, helping you launch new products faster and seize market opportunities.

• Global Service Capability: Professional foreign trade team and global logistics partners provide one-stop cross-border services, including document preparation, customs clearance guidance, and after-sales technical support, solving all worries of international trade.

• Long-Term Win-Win Cooperation: We adhere to the concept of long-term cooperation, provide competitive prices based on large-scale production advantages, and continuously optimize products and services according to customer feedback, helping customers reduce costs and improve market competitiveness.

Common Casting Problems & Solutions for Aluminum Alloy Die-Casting Parts

Contact Us

If you need aluminum alloy LED stage laser light die-casting parts or have customization requirements for stage lighting cast components, please feel free to contact us. You can send us your drawings, performance requirements, or application scenarios, and our professional team will reply to you within 24 hours, providing detailed technical solutions and quotations. We look forward to establishing long-term and stable cooperative relationships with you and contributing to the innovation and development of your entertainment lighting products!