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Product Details

Core Product: Magnesium Alloy Casting Globe Model Support

Our Magnesium Alloy Casting Globe Model Support is tailored to the critical needs of globe model assembly—providing precise positioning, reliable load-bearing, and long-term durability. Leveraging 10+ years of magnesium alloy casting experience, we optimize the product structure to maximize the lightweight advantage of magnesium alloy (35% lighter than aluminum alloy) while enhancing structural rigidity, effectively solving the pain point of heavy traditional metal supports that hinder globe portability and display flexibility. The product’s core functions include stable globe rotation support, corrosion-resistant protection for long-term use, and customizable dimensions to match various globe sizes. Widely applied in school teaching globes, museum exhibition globes, and industrial display globes, it comes with strict quality assurance to meet international market standards.


Our Expertise & Production Processes

Our core strength lies in our in-depth mastery of magnesium alloy casting technology, honed through years of serving global clients. We have established a standardized production process system, with magnesium alloy casting as the core, supplemented by supporting processes to cover the entire production chain of casting parts:

1. Core Process: Magnesium Alloy Casting

We adopt two advanced casting technologies to meet diverse product requirements: High-Pressure Die Casting (HPDC) for mass-produced, high-precision Globe Model Support and Gravity Casting for custom large-size components. Our professional team strictly controls the entire casting process—from raw material melting (with precise temperature control at 650-700℃) to mold filling and cooling—ensuring uniform material structure, no internal defects (such as porosity or shrinkage), and consistent product performance. This expertise has enabled us to achieve a casting qualification rate of 99.5% for magnesium alloy components.

2. Supporting Processes

• Precision Machining: Equipped with 30+ sets of CNC machining centers to perform turning, milling, drilling, and tapping processes, ensuring strict dimensional accuracy of products.

• Surface Treatment: Customizable surface treatment solutions to enhance corrosion resistance and appearance, adapting to different usage environments.

• Quality Testing: Comprehensive testing processes including dimensional inspection, material composition analysis, and mechanical property testing to ensure product compliance.


Product Classification (Industry/Material/Part Type)

Industry Application

Material

Part Type

Core Advantages

Remarks

Educational Equipment (Schools, Training Centers)

Magnesium Alloy (AZ91D, AM60B)

Globe Model Support, Rotating Shaft, Base Bracket

Lightweight, Easy to Assemble, Corrosion-Resistant

Suitable for 10-60cm diameter educational globes; mass production available

Exhibition Industry (Museums, Science Halls)

Magnesium Alloy (AZ31B, ZK60A)

High-Precision Globe Support, Decorative Casting Parts

High Surface Finish, Stable Load-Bearing, Aesthetic Design

Support custom surface color and texture; meet exhibition-level appearance requirements

Industrial Display (Enterprise Showrooms)

Magnesium Alloy (AM50A, AZ61A)

Heavy-Duty Globe Support, Adjustable Bracket

High Strength, Wear-Resistant, Adjustable Height

Suitable for large globes (diameter > 60cm); load-bearing capacity up to 50kg

Customized OEM/ODM

Magnesium Alloy (Customizable per Client Requirements)

Custom Magnesium Alloy Casting Components

Tailored Design, High Compatibility, Consistent Quality

Provide technical drawing support; sample development available


Technical Specifications

Parameter Type

Detailed Specification

Remarks

Machining Precision

Dimensional Tolerance: ±0.02mm; Geometric Tolerance: ISO 8062-CT5; Surface Roughness: Ra ≤ 0.8μm

Guaranteed by high-precision CNC equipment and professional testing tools

Material Range

Magnesium Alloy: AZ91D, AM60B, AM50A, AZ31B, AZ61A, ZK60A; All materials comply with ASTM B94 standard

Provide material certification (MTC) for each batch of products

Surface Treatment Options

1. Anodizing (Natural, Black, Colorful); 2. Powder Coating (RAL 9005, RAL 9010, Custom Colors); 3. Electroplating (Nickel, Chrome); 4. Chemical Conversion Coating

Salt spray test: ≥48 hours for anodizing; ≥72 hours for powder coating

Minimum/Maximum Size

Minimum Size: 5mm × 3mm × 2mm; Maximum Size: 1200mm × 800mm × 600mm

Sizes beyond the range are available with professional technical evaluation

Production Cycle

Sample Order: 5-7 Working Days; Mass Production (1000-10000 Pcs): 15-25 Working Days; Bulk Order (>10000 Pcs): Negotiable

Expedited production service available (3-5 working days for samples) with additional confirmation


Common Magnesium Alloy Casting Problems & Solutions

Based on our 10+ years of experience, we have summarized the most common problems in magnesium alloy casting and formulated targeted solutions to ensure product quality:

Common Problems

Root Causes

Our Solutions

Hot Cracks in Castings

Uneven cooling rate of castings, excessive internal stress during solidification

Optimize mold cooling channel design; adopt staged cooling process; control casting temperature gradient to reduce internal stress

Oxide Inclusions

Oxidation of molten magnesium alloy during melting and pouring

Use protective gas (SF6 + CO2) during melting; adopt closed pouring system; filter molten metal with ceramic filters

Dimensional Instability

Mold deformation, thermal expansion and contraction of castings

Use high-temperature resistant mold materials; conduct mold preheating before casting; perform stress relief annealing on finished castings

Poor Adhesion of Surface Coating

Incomplete surface cleaning, improper treatment parameters

Optimize surface pretreatment process (degreasing, pickling, activation); strictly control surface treatment temperature and time; conduct adhesion testing before delivery


Our Core Competitiveness (10+ Years of Professionalism)

Our long-term development in the magnesium alloy casting industry has built five core advantages that distinguish us from competitors:

1. Professional Technical Team: A team of 35+ professional engineers with 8+ years of experience in magnesium alloy casting, providing one-stop technical services from product design, mold development to process optimization. We have obtained 5 national patents related to magnesium alloy casting technology.

2. Strong Production Capacity: Covering a production area of 8,000 square meters, equipped with 30+ sets of advanced equipment (including 15 high-pressure die casting machines and 20+ CNC machining centers), with an annual production capacity of 5 million magnesium alloy casting parts, supporting large-batch and continuous orders.

3. Strict Quality Management System: Passed ISO9001:2015 and IATF16949 quality system certifications. We establish a full-process quality control system—raw material inspection (100% incoming test), in-process inspection (3 inspection points), and finished product inspection (dimensional, performance, and appearance testing)—ensuring a product qualification rate of 99.8%.

4. Improved Supply Chain: Long-term cooperation with 10+ well-known magnesium alloy raw material suppliers (including domestic leading enterprises and international brands), ensuring stable supply and consistent quality of raw materials. We have established a supply chain emergency response mechanism to avoid delivery delays.

5. Comprehensive Global Service: Supporting global shipping (sea, air, express) with long-term cooperation with DHL, FedEx, and Maersk, ensuring safe and on-time delivery. Provide 12-month quality guarantee service; our professional after-sales team responds to customer inquiries and complaints within 24 hours.


Customer Success Case

Customer: A leading educational equipment supplier in France, specializing in providing high-end teaching tools for European international schools.

Customer Demand: Need a lightweight, high-precision magnesium alloy globe model support for their 30-50cm diameter premium teaching globes. Requirements include: weight ≤ 0.8kg, dimensional tolerance ±0.03mm, corrosion resistance (salt spray test ≥ 48 hours), and annual order quantity of 20,000 pieces with stable delivery.

Our Solution: 1) Based on our magnesium alloy casting experience, we selected AZ91D material to balance lightweight and strength; 2) Adopted high-pressure die casting process to ensure mass production efficiency and consistency; 3) Optimized the product structure to reduce weight while enhancing load-bearing capacity; 4) Applied anodizing + powder coating composite surface treatment to meet corrosion resistance requirements; 5) Set up a dedicated production line to ensure delivery cycle (20 working days per batch).

Cooperation Outcome: We have maintained stable cooperation for 4 years. The product has passed the European CE certification, and the customer's product market share in the European educational sector has increased by 30% due to the lightweight and high-quality advantages of our supports. The customer highly recognizes our professional technical support and on-time delivery rate (100% on-time delivery for 4 years) and has increased the annual order quantity to 35,000 pieces.


Why Choose Us as Your Magnesium Alloy Casting Partner?

In the global magnesium alloy casting market, our 10+ years of professional experience and comprehensive capabilities make us the ideal partner for your business:

• Profound expertise in magnesium alloy casting: We understand the material properties and process difficulties of magnesium alloy, ensuring high-quality products that meet your specific requirements.

• Quantifiable quality assurance: Third-party quality certifications and strict full-process inspection ensure product consistency and reliability, reducing your quality risks.

• Customized solutions: Our professional technical team provides personalized design and process optimization services, adapting to your diverse product needs.

• Stable supply capacity: Strong production capacity and improved supply chain ensure on-time delivery even for large-batch orders, helping you seize market opportunities.

• Global service support: Professional foreign trade team familiar with international trade rules, coupled with global shipping and after-sales service, ensuring smooth cooperation.

We are committed to providing high-quality magnesium alloy casting products and professional services for global B2B clients. Whether you need standard Globe Model Support or custom magnesium alloy casting components, please contact us today. We will respond to your inquiry within 12 hours and provide you with a detailed solution!

Inquiry

+86 19953268588

+86 19953268588

info@xljmetal.com