Zinc alloy casting processing

Product Overview: Zinc Alloy Casting Processing Components

Our zinc alloy casting processing components are manufactured through advanced die-casting and precision processing technologies, featuring excellent mechanical properties, high dimensional accuracy, and superior surface quality. The core functions include reliable load-bearing, corrosion resistance, and wear resistance, which are widely applied in automotive accessories, electronic device housings, hardware fittings, toy components, and industrial machinery parts. All products are produced in strict accordance with international standards, and we provide customized services based on clients' drawings, samples, and application scenarios, ensuring that each component perfectly matches the actual usage requirements. Our quality guarantee system covers the entire production process, from raw material selection to finished product delivery, to ensure product stability and durability.

Production Processes & Process Visualization

With years of in-depth research in zinc alloy casting processing, we have mastered core technologies such as high-pressure die casting, gravity casting, and low-pressure casting, which are selected according to the complexity, size, and performance requirements of components to ensure optimal production efficiency and product quality. In addition to core casting processes, we also provide supplementary processing technologies including CNC machining, polishing, electroplating, painting, and assembly, realizing one-stop service to meet clients' diverse processing needs.

To enhance transparency and credibility, we visualize the entire production process, with full traceability of each link:

1. Demand Communication & Design: Professional engineers dock with clients to clarify requirements, optimize product structure, and complete mold design

2. Raw Material Testing: Select high-quality zinc alloy materials (Zamak 3/5/7, etc.), conduct strict composition analysis and performance testing to ensure compliance with RoHS/REACH standards

3. Mold Making & Debugging: Customize molds with high-precision equipment, and debug repeatedly to ensure dimensional accuracy

4. Casting Forming: Adopt appropriate casting process, control temperature, pressure, and other parameters intelligently to form blanks

5. Rough Machining & Deburring: Remove excess materials and burrs to improve the surface finish of blanks

6. Precision Machining: Use CNC machining centers for fine processing to achieve high dimensional accuracy

7. Surface Treatment: Implement electroplating, painting, or other processes according to requirements to enhance corrosion resistance and aesthetics

8. Comprehensive Quality Inspection: Use CMM, hardness tester, and other precision instruments for full inspection of dimensions, performance, and appearance

9. Packaging & Shipping: Adopt shockproof, moisture-proof packaging, and cooperate with international logistics companies for global delivery

Product Classification & Technical Parameters

3D Classification Table (Industry / Material / Part Type)

Technical Parameters Table

Common Zinc Alloy Casting Processing Issues & Solutions

Successful Customer Case

Client Background: A well-known automotive parts manufacturer in Germany, specializing in the production of mid-to-high-end automotive interior accessories, with strict requirements on product precision, environmental protection, and delivery time.

Client Demand: Custom zinc alloy door handle components, requiring processing precision of ±0.03mm, RoHS-compliant material, matte nickel plating surface treatment, and a mass production order of 100,000 pieces with a delivery time of 15 working days.

Our Solutions: 1. Arrange a professional engineer team to dock with the client, optimize the product structure to improve casting feasibility; 2. Select Zamak 5 material that meets RoHS standards, and conduct strict raw material inspection; 3. Adopt high-pressure die casting + CNC precision machining process to ensure dimensional accuracy; 4. Optimize the production schedule, allocate 3 dedicated die-casting machines and 10 CNC equipment for priority production; 5. Implement multi-link quality inspection, including dimensional inspection, surface quality inspection, and environmental protection testing.

Cooperation Results: The products were delivered 2 days in advance, with a pass rate of 99.9%. The client's product assembly qualification rate increased by 15% compared with previous suppliers. We have established a long-term cooperative relationship, and the annual order volume has reached 500,00 pieces so far.

Our Core Competitiveness

With over 10 years of industry experience, we have formed five core advantages to provide clients with high-quality cooperation experience:

• Professional Technical Team: 35+ professional engineers with 5-15 years of experience in zinc alloy casting processing, providing one-stop technical support from product design, mold development to process optimization, and responding to technical problems within 24 hours.

• Strong Production Capacity: The factory covers an area of 8,000+ square meters, equipped with 15+ advanced die-casting machines (100-400 tons) and 30+ CNC machining centers, with a monthly production capacity of 250,000+ pieces, supporting large-order and urgent order production.

• Strict Quality Management System: Passed ISO9001:2015 quality management system certification and SGS product certification. Set up 3 independent quality inspection workshops, equipped with CMM, X-ray flaw detector, and other precision testing equipment, implementing 100% inspection of key components and random inspection of general components.

• Improved Supply Chain: Cooperated with 3 top zinc alloy raw material suppliers in the industry for a long time, ensuring stable supply of high-quality raw materials and reducing production costs by 8-12% compared with the industry average.

• Comprehensive Service Guarantee: Support global shipping (cooperating with DHL, FedEx, UPS, and major sea freight companies), with professional customs clearance team to ensure smooth delivery; provide 1-year quality guarantee, and provide free replacement or refund for non-human damage quality problems.

Why Choose Us?

Choosing [Your Company Name] as your zinc alloy casting processing partner means choosing professionalism, precision, and reliability. Here are the key reasons for global clients to cooperate with us:

• 10+ years of focused experience in zinc alloy casting processing, accurately grasping the needs of different industries and avoiding trial and error costs for clients.

• One-stop service covering casting, machining, surface treatment, and assembly, reducing clients' procurement and management costs.

• Quantifiable quality assurance (99.8% pass rate) and third-party certification, ensuring products meet international market access standards.

• Flexible customization capabilities, supporting small-batch trial production (minimum order quantity 100 pieces) and large-batch mass production, adapting to different stages of clients' product development.

• Professional foreign trade team with proficient English communication skills, providing 24-hour online service, and solving language and communication barriers.

• Proven successful cases in Europe, North America, and other regions, with rich experience in international trade and customs clearance, ensuring smooth delivery.

Contact Us

If you have needs for custom zinc alloy casting processing components or want to know more about our products and services, please feel free to contact us. We will provide you with detailed product information, free quotes, and sample services within 48 hours. Looking forward to establishing a long-term and stable cooperative relationship with you!