Socket Conductive Copper Spring Stamped Parts | High-Precision Custom Machined Components
High-Precision Stamped Conductive Copper Springs for Socket – Reliable Electrical Contact & Custom Processing Solutions
Our socket conductive copper spring stamped parts are precision-manufactured components designed for core electrical contact applications in various sockets (power sockets, industrial sockets, automotive sockets, etc.). Leveraging advanced high-speed stamping technology and premium conductive copper materials, we deliver parts with excellent electrical conductivity, stable spring performance, and strict dimensional accuracy – tailored to meet the customized needs of B2B partners in electrical engineering, automotive, and consumer electronics industries.
Core Advantages & Processing Features
Premium Conductive Copper Materials: Adopt high-purity copper alloys (Cu-ETP C11000, C10200, C12200, or brass H62/H65) with excellent electrical conductivity (≥98% IACS for C11000) and superior elastic recovery. The material selection is optimized for electrical contact stability and long service life, ensuring low contact resistance and anti-fatigue performance.
High-Precision Stamping Technology: Equipped with CNC precision stamping machines and custom dies, achieving tight tolerance control (±0.02–0.1mm) for complex spring structures (e.g., leaf springs, coil springs, wave springs). The one-step stamping process ensures consistent part quality, high production efficiency, and reduced assembly errors.
Strict Surface Treatment: Optional surface treatments include tin plating (Sn), silver plating (Ag), gold plating (Au), or nickel plating (Ni) to enhance corrosion resistance, improve electrical contact performance, and meet RoHS/REACH environmental standards. Plating thickness is controllable (0.5–5μm) based on application requirements.
Full-Customization Capability: Support customization based on 2D/3D drawings (CAD, STEP, IGES) or physical samples. Customizable parameters cover spring dimensions (length, width, thickness, wire diameter), elastic force (1–50N), end forming (flat, rounded, threaded), surface treatment type, and packaging. We provide professional design optimization suggestions to improve product manufacturability and performance.
Reliable Quality Control: Each batch of parts undergoes rigorous inspections, including dimensional measurement (CMM testing), electrical conductivity testing, spring force testing, plating adhesion testing, and salt spray testing (48–96 hours for corrosion resistance), ensuring compliance with international quality standards.
Key Technical Parameters
Parameter | Range/Specification | Remarks |
Material | C11000, C10200, C12200 Copper; H62/H65 Brass | Customizable based on application |
Material Thickness/Wire Diameter | 0.1–2.0mm | Tolerance: ±0.02–0.1mm |
Spring Force | 1–50N | Testable according to customer standards |
Surface Treatment | Tin/Silver/Gold/Nickel Plating; Natural | RoHS/REACH compliant |
Plating Thickness | 0.5–5μm | Controllable and testable |
Tolerance | ±0.02–0.1mm | Depends on part complexity |
MOQ | 500pcs | Negotiable for large-batch orders |
Sample Lead Time | 3–7 Working Days | Based on drawing complexity |
Applicable Scenarios
Widely used in: Power sockets (AC/DC sockets), industrial control sockets, automotive electrical sockets (on-board charger sockets, connector sockets), electronic device connectors, switching power supplies, and other electrical products requiring reliable conductive contact and elastic clamping functions.
B2B Cooperation Highlights
As a professional stamping parts manufacturer with over 10 years of experience, we offer one-stop services from die design, sample development to mass production. Our advantages include: factory-direct pricing, flexible production capacity (monthly output up to 1,000,000pcs), free technical consultation, and complete certification documents (material certificate, RoHS/REACH report, test report). We strictly abide by delivery commitments and provide after-sales support for any quality issues.
Send us your drawings or detailed requirements now, and we will provide a personalized quotation and technical solution within 24 hours!
