Custom Sodick Wire EDM Parts | Precision Machining for Global Industrial Applications
As a 10+ year integrated manufacturing and foreign trade enterprise, we specialize in high-precision Wire EDM machining, powered by 10 sets of Japanese Sodick slow wire EDM machines—industry leaders in precision and stability. We deliver custom, reliable Wire EDM parts to global B2B clients across automotive, electronics, medical, and aerospace sectors. Our focus on "professionalism, precision, and trustworthiness" ensures every part meets international quality standards, supported by end-to-end service from design optimization to global shipping.
Sodick Slow Wire EDM: The Foundation of Precision
Our production strength lies in state-of-the-art equipment: 10 Japanese Sodick slow wire EDM machines (Models: ALC600G, ALC800G) and multiple Chinese-brand medium/fast wire EDM machines. Key advantages of Sodick technology:
Ultra-high precision: Dimensional tolerance as tight as ±0.001mm
Superior surface finish: Ra≤0.1μm, no post-machining polishing required for most applications
High efficiency: Machining speed up to 300mm²/min, reducing production lead time
Stability: Advanced thermal compensation system ensures consistent quality across large batches
For cost-sensitive projects, our medium/fast wire EDM machines provide reliable performance with ±0.005-0.01mm tolerance, balancing quality and budget.
Standardized & Visualized Production Workflow
We follow a strict 6-step process to guarantee part quality and on-time delivery:
Material Sourcing & Pre-QC: Select certified raw materials (mold steel, carbide, stainless steel) from trusted suppliers (Daido Japan, Thyssenkrupp Germany) with full Material Test Certificates (MTC). Conduct hardness and chemical composition testing to eliminate defects.
Wire EDM Machining: Sodick slow wire for high-precision parts (multi-pass machining: rough → semi-finish → finish); medium/fast wire for general precision. Real-time monitoring via CNC systems prevents machining errors.
Supplementary Processes: CNC milling, grinding, and drilling to complete complex features (e.g., blind holes, chamfers) that Wire EDM cannot achieve alone.
Custom Surface Treatment: Polishing, nitriding, chrome plating, or PVD coating to enhance wear resistance, corrosion resistance, and aesthetics—tailored to your application environment.
Comprehensive Quality Inspection: 100% inspection using Coordinate Measuring Machines (CMM), optical comparators, and surface roughness testers. All testing equipment is calibrated annually with official certificates.
Packaging & Global Shipping: Rust-proof vacuum packaging + shock-absorbing wooden crates. Provide complete customs documents (commercial invoice, certificate of origin, MTC) for smooth clearance. Partner with DHL, FedEx, and Maersk for door-to-door delivery.
Product Classification: Industry × Material × Part Type
Our Wire EDM parts are categorized to match your specific industry needs. Detailed breakdown below:
Industry | Material Type | Part Type | Key Applications | Remarks |
Automotive | H13 Mold Steel, P20 Mold Steel, Carbide | Mold Cores, Sliders, Ejector Pins | EV battery molds, automotive interior trim molds | IATF 16949 certified, wear-resistant |
Electronics | S136 Stainless Steel, 718H Mold Steel | Micro Mold Parts, Connector Pins, Precision Sleeves | Smartphone component molds, electronic sensor molds | ±0.002mm tolerance, Ra≤0.2μm surface finish |
Medical | 316L Stainless Steel, Titanium Alloy | Medical Mold Inserts, Catheter Guide Parts | Syringe molds, medical device component molds | ISO 13485 certified, biocompatible |
Aerospace | Inconel Alloy, Titanium Alloy | Aerospace Fastener Blanks, Precision Brackets | Aerospace engine components, aircraft structural parts | High-temperature resistance, ultra-precision |
Technical Specifications & Performance Parameters
All parameters are verified by our QC team and calibrated equipment. For custom requirements, contact our technical team for tailored solutions:
Parameter Category | Specifications | Remarks |
Machining Precision | Sodick slow wire: ±0.001mm, Ra≤0.1μm; Medium wire: ±0.005mm, Ra≤0.8μm; Fast wire: ±0.01mm, Ra≤1.6μm | Verified by CMM inspection |
Material Range | Mold Steel (H13, P20, S136, 718H), Stainless Steel (304, 316L), Carbide (WC-Co), Titanium Alloy, Inconel, Carbon Steel (45#, 1045) | Custom materials available with MTC |
Surface Treatment | Polishing (Ra≤0.1μm), Nitriding (HV800-1000), Chrome Plating (0.01-0.05mm), PVD Coating (TiN/TiAlN), Passivation | RoHS compliant options available |
Size Range | Max machining size: 800×600×500mm (Sodick); Min size: 0.5×0.5×0.3mm; Max weight: 500kg | Larger/smaller sizes customizable |
Production Lead Time | Standard parts (≤100pcs): 5-8 workdays; Custom precision parts: 10-20 workdays; Bulk orders (≥1000pcs): 15-30 workdays | Expedited service (3-5 workdays) available |
Why Choose Us? Core Competencies
Professional Technical Team: 40-strong team including 10+ Sodick-certified operators and 5 senior process engineers with 10+ years of experience.
Strong Production Capacity: 10 Sodick slow wire + 10+ medium/fast wire EDM machines. Monthly output: 3500+ sets of precision parts, supporting large-batch orders.
Certified Quality Management: ISO 9001:2015, IATF 16949, and ISO 13485 certified. 4-stage QC process ensures 99.99% product qualification rate.
Integrated Supply Chain: Long-term partnerships with raw material suppliers and global logistics providers. Ensure stable material supply and on-time delivery to 40+ countries.
Reliable After-Sales Guarantee: 1-year warranty for all products. Provide technical documentation and process reports upon request.
Customer Success Story: US Electronic Mold Manufacturer
A leading US electronic mold company needed custom micro Wire EDM parts for their smartphone camera module molds. Key requirements: ±0.002mm tolerance, Ra≤0.2μm surface finish, and delivery within 12 workdays.
Our solution: Used Sodick ALC600G slow wire EDM machines with multi-pass machining to ensure precision. Selected S136 stainless steel for corrosion resistance and optimized the machining path to avoid micro-cracks. Our team completed production in 10 workdays, 2 days ahead of schedule.
Result: The parts passed the client’s strict inspection with zero defects. They have been used in mass production for 12 months with consistent performance. The client now places quarterly bulk orders, valuing our precision, speed, and English-speaking technical support.
Start Your Custom Wire EDM Project Today
We’re ready to provide tailored Wire EDM solutions for your industrial needs. Contact our English-speaking sales team for a free quote, technical consultation, or sample request. Let’s build a long-term partnership based on trust and precision.
