Single & Double Stall Isolation Pens for Dairy & Beef Cattle Farms | Precision Bending & Corrosion-Resistant Solutions
As an integrated production and foreign trade enterprise with over 10 years of professional experience, we specialize in manufacturing high-quality single and double stall isolation pens for dairy and beef cattle farms. Centered on advanced CNC metal sheet bending technology, our products feature exceptional structural stability, long-term corrosion resistance and tailored design for different cattle breeds—effectively realizing cattle isolation, individual feeding, disease prevention and safe breeding management. Adapted to the humid, manure-corrosive environment of livestock farms, our isolation pens have passed strict load-bearing and anti-corrosion tests. We provide one-stop services from custom design (matched to dairy/beef cattle body size) and precision bending to global logistics, paired with rigorous quality assurance, making us a trusted B2B partner for global livestock farming equipment manufacturers and large-scale ranch contractors.
Production Process: Core CNC Metal Sheet Bending + Farm-Specific Auxiliary Processes
The production of single/double stall isolation pens takes precision CNC metal sheet bending as the core process, complemented by welding and hot-dip galvanizing to meet the harsh service conditions of cattle farms. The detailed steps of the metal sheet bending process are elaborated as follows:
1. Step 1: Raw Material Selection & Pre-Inspection - We select thickened carbon steel sheets (3.0mm-8.0mm) suitable for cattle farm applications, mainly Q235 and Q355 high-strength steel. Each sheet undergoes strict quality inspection: chemical composition analysis (to ensure load-bearing capacity), thickness uniformity check (tolerance ±0.1mm) and surface defect detection (no rust, cracks or impurities). Qualified sheets are cut into preliminary sizes using high-precision laser cutting machines, matching the dimensions of single/double stall designs (adapted to dairy cow’s larger body and beef cattle’s stronger build).
2. Step 2: Pre-Bending Surface Treatment - The cut sheet edges are deburred with mechanical polishing equipment to eliminate sharp corners, preventing scratches on cattle and operators. Next, the sheets are subjected to degreasing and derusting processes to remove oil stains, oxide layers and dust—this is critical for improving bending precision and ensuring the adhesion of the subsequent hot-dip galvanized layer. For thick sheets (above 5.0mm), moderate preheating (50-80℃) is performed on the intended bending areas to reduce internal stress and avoid material deformation.
3. Step 3: CNC Bending Setup & Positioning - The pretreated sheets are firmly clamped on the workbench of our 35-400 tons CNC bending machines. Technicians input customized parameters (bending angle, radius, number of stations) into the intelligent control system according to single/double stall structural requirements. The system automatically adjusts the upper/lower die gap and activates angle compensation technology (optimized for thickened steel) to ensure target bending precision (±0.5°). A trial bending is conducted on a sample sheet to verify parameter accuracy before mass production.
4. Step 4: Multi-Station Precision Bending for Stall Formation - The CNC bending machine performs step-by-step bending to form the core structure of single/double stall isolation pens. For single stall pens (designed for individual cattle positioning), we first bend the main frame into a U-type structure, then complete the side rail and door frame bending. For double stall pens (for two cattle isolation), multi-station bending is implemented to form the middle partition and dual U-type frames. The machine’s real-time monitoring system tracks bending angle and deformation dynamically, maintaining angle repeatability (±0.1°) to ensure consistent structure of each pen.
5. Step 5:Finished bent parts are inspected with a Coordinate Measuring Machine (CMM) Non-conforming parts are reworked or re-bent. Asecond deburring process is carried out to ensure smooth edges, and parts are cleaned to prepare for auxiliary processing.
Auxiliary Processes: Two key auxiliary processes are applied to enhance product performance: ① Automatic Argon Arc Welding: Critical connections (e.g., frame nodes, door hinges, partition fixings) are welded to improve structural stability, with weld strength tested to withstand ≥800kg load (adapting to cattle impact). ② Hot-Dip Galvanizing: Parts are immersed in molten zinc (450-460℃) for full coating, ensuring a galvanized layer thickness ≥85μm—providing long-term corrosion resistance against manure, moisture and chemicals in farms. A final quality check includes salt spray testing (≥1000 hours) and load-bearing verification.
Product Classification by Industry, Material & Part Type
Applicable Industry | Material Type | Isolation Pen Part Type |
Dairy Cattle Farming | Hot-Dip Galvanized Q235 Steel (3.0-6.0mm) | Dairy Cow Single Stall Isolation Pen, Stall Side Rail, Feeding Partition |
Dairy Cattle Farming (Heavy-Duty) | Hot-Dip Galvanized Q355 Steel (5.0-8.0mm) | Dairy Cow Double Stall Isolation Pen, Stall Door Frame, Heavy-Duty Base |
Beef Cattle Farming | Hot-Dip Galvanized Q235 Steel (4.0-7.0mm) | Beef Cattle Single Stall Isolation Pen, Anti-Impact Rail, Breeding Partition |
Beef Cattle Farming (Large-Scale) | Hot-Dip Galvanized Q355 Steel (6.0-8.0mm) | Beef Cattle Double Stall Isolation Pen, Integrated Stall Frame, Calf Isolation Auxiliary Rail |
Key Technical Parameters (Precise & Customizable)
Parameter Category | Specification | Remarks (Application & Explanation) |
Processing Precision | Bending Precision: ±0.5°; Angle Repeatability: ±0.1°; Dimensional Tolerance: ±0.2mm-±0.5mm; Flatness: ≤0.3mm/m | Ensures tight assembly of stall parts; prevents loosening under cattle impact |
Material Range | Hot-Dip Galvanized Q235 (3.0-7.0mm), Hot-Dip Galvanized Q355 (5.0-8.0mm) | Complies with GB/T 13912-2002; Q355 for heavy-duty stalls resisting beef cattle impact |
Surface Treatment | Hot-Dip Galvanizing (Standard, ≥85μm); Hot-Dip Galvanizing + Powder Coating (Secondary Anti-Corrosion) | Standard galvanizing ensures ≥8 years corrosion resistance; secondary coating for high-humidity farms |
Minimum/Maximum Dimensions | Single Stall Min: 1800mm (L) × 800mm (W) × 1200mm (H); Single Stall Max: 2500mm (L) × 1000mm (W) × 1500mm (H); Double Stall Min: 2500mm (L) × 1600mm (W) × 1200mm (H); Double Stall Max: 3500mm (L) × 2000mm (W) × 1500mm (H) | Single stall fits adult dairy/beef cattle; double stall for paired breeding/feeding; customizable for calf/large bull |
Production Cycle | Sample: 6-8 workdays; Small Batch (100-500pcs): 10-18 workdays; Mass Production (≥1000pcs): 18-30 workdays | Includes hot-dip galvanizing process; urgent orders for ranch expansion supported with priority production |
Our Core Competitiveness (Data-Driven & Credible)
Professional Technical Team: 15+ senior engineers with 10+ years of experience in livestock equipment bending and manufacturing; 24/7 technical support for custom stall design (adapted to cattle breed/body size); 7-12 workdays for custom mold development, specializing in solving thickened sheet bending deformation problems.
Strong Production Capacity: Equipped with 20+ sets of 35-400 tons CNC bending machines (optimized for thickened steel), paired with 18+ supporting laser cutting, welding and galvanizing lines; annual production capacity of 2 million+ single/double stall isolation pen parts; 99% on-time delivery rate for global orders.
Strict Quality Management System: Full-process quality control (raw material inspection → in-process bending precision monitoring → final load-bearing/corrosion resistance test); 99.8% product qualification rate; certified with ISO 9001:2015 and CE (compliant with European livestock equipment standards).
Integrated Supply Chain: Long-term strategic cooperation with certified steel suppliers (e.g., Baoshan Iron & Steel); independent purchasing, processing and galvanizing chain ensures stable supply of high-quality thickened steel; 100% raw material traceability.
Global Shipping & After-Sales Service: Professional foreign trade team proficient in FOB/CIF terms; partnerships with DHL/FedEx/Maersk; complete customs clearance documents (galvanization certification, material test report, certificate of origin) provided. 24-hour after-sales response.
Credibility Enhancement
Served 60+ B2B clients across 20+ countries (Europe, North America, Southeast Asia, Australia).
Production Process Visualization: Provide live factory tours and detailed bending process recordings (parameter setting, multi-step stall forming, quality inspection) upon request; ISO 9001:2015-certified workshop welcomes on-site audits.
Third-Party Certification: SGS/TUV test reports available for galvanized layer thickness, corrosion resistance (salt spray test ≥1000 hours), bending strength and load-bearing capacity; full batch test reports and raw material certificates provided for each order.
4 consecutive years of 0 defect feedback in cattle stall isolation pen cooperation; highly recognized for product durability and adaptability to harsh farm environments.
Send your custom drawings (CAD/STEP/IGES files) or detailed requirements (cattle breed, ranch scale, stall size, load-bearing needs) now! We will provide a personalized process plan, quotation and sample proposal within 24 hours.
FAQ
Q1: How do you ensure quality?
A: We have a fully equipped quality inspection center, complete testing equipment, and a strict ISO 9001 quality management system. Each sheet metal stamping part is tested for dimensions, mechanical properties, and surface finish before delivery to ensure stable quality and compliance with international standards.
Q2: What are the prices of the Sheet Metal Stamping Parts?
A: Prices depend on several factors, including raw materials, tolerances, surface treatments, and order quantity. Since Xinlongji Metal owns and manages integrated stamping factories, we can provide competitive real-time quotations while maintaining stable product quality for every batch of custom sheet metal parts.
Q3: How can I get a better price?
A: All our prices are based on high-quality standards. With the same material and precision, our sheet stamping parts are more cost-effective because of supply chain integration. Larger orders or long-term cooperation projects can help you obtain even better prices and stable supply support.
Q4: What's the MOQ for Sheet Metal Stamping Parts?
A: MOQ depends on product size, complexity, and raw material type. You can send us 2D or 3D drawings, and we will evaluate production feasibility and confirm the MOQ. Xinlongji Metal guarantees flexibility for trial runs and supports small batches for initial testing.
Q5: What is your delivery cycle?
A: Delivery time is typically around 30 days. Complex parts or larger orders may require slightly longer schedules. Our integrated factories coordinate production, packaging, and shipment efficiently. In most cases, we can complete orders within 45 days while ensuring consistent quality and timely delivery.
Q6: What surface finishes do you offer?
A: We offer powder coating, galvanizing, anodizing, sandblasting, and more through long-term partnerships with surface treatment factories. Surface finishing choices depend on material, environment, and functional requirements. Xinlongji Metal provides the most suitable solution for every sheet metal stamping part based on its intended application.
Q7: Which countries do you ship to?
A: Qingdao Xinlongji Metal Manufacturing Co., Ltd. exports sheet metal stamping parts to more than 60 countries across Europe, North America, South America, Africa, and Southeast Asia. Our logistics team ensures timely shipping and helps clients manage customs procedures and freight costs effectively for each destination.
Q8: What size Sheet Metal Stamping Parts can you produce?
A: Our 800-ton punching machine supports various part sizes. The feasible dimensions depend on material, thickness, shape, and process complexity. You can send us 2D or 3D drawings (NDA available), and we'll evaluate production feasibility and provide a cost-effective solution for your project.
Q9: What information do I need to provide to get a quote?
A: Please provide:
2D/3D drawings or samples;
Quantity and delivery terms;
Material, surface treatment, tolerance, and weight.
The more detailed the information, the faster we can offer an accurate quotation for your custom sheet metal stamping parts project.
Q10: What payment methods and delivery terms do you support?
A: We support T/T, and other payment methods. Delivery terms include FOB, CIF, and EXW. If you have specific requirements, we'll assess them carefully to ensure smooth cooperation and secure international transactions for all sheet metal parts orders.
Q11: Is Xinlongji Metal a factory, manufacturer, or trading company of Sheet Metal Stamping Parts?
A: Xinlongji Metal is a professional OEM sheet metal stamping parts manufacturer with strong factory resources and integrated supply chain management. Our team covers engineering, procurement, production, logistics, and after-sales to provide one-stop metal stamping solutions for global customers.
