Precision Metal Stamping Die for Foot Pedal Housing | Automotive & Engineering Machinery Solutions - Qingdao Xinlongji
Established in 2012, Qingdao Xinlongji Metal Manufacturing Co., Ltd. is located in Qingdao, Shandong Province, a vital industrial and port city in China. As a professional integrated enterprise of industry and trade, we integrate R&D, production and sales, dedicated to providing global customers with one-stop manufacturing solutions from precision metal stamping die design and fabrication (focusing on foot pedal housing) to finished components. With over a decade of in-depth experience in custom stamping die manufacturing for automotive and engineering machinery parts, we have won trust from international clients through professional technical strength, robust production capacity and rigorous quality control.
Core Product: Custom Metal Stamping Die for Foot Pedal Housing
We specialize in the customized design and manufacturing of metal stamping dies for foot pedal housings, which are core components widely used in automotive (brake pedal, accelerator pedal) and engineering machinery (excavator, loader foot pedal) industries. Our core function is to provide high-precision, durable stamping dies that realize one-time forming of foot pedal housing parts, ensuring consistent dimensional accuracy, stable structural strength and excellent surface quality of the stamped products. Backed by a professional technical team of 35+ engineers and technicians, we adopt advanced CAD/CAM/CAE software (UG, AutoCAD, SolidWorks) to conduct in-depth simulation of the foot pedal housing stamping process, optimizing die structure to avoid defects such as uneven surface and insufficient rigidity of the housing. Our stamping dies for foot pedal housing feature strong wear resistance and long service life, perfectly matching the mass production needs of clients.
Production Process & Supporting Technologies
The production of our metal stamping die for foot pedal housing follows a strict standardized workflow to ensure quality and efficiency: 1. Demand Analysis & Design (confirm client's foot pedal housing specifications, 3D modeling of the die, simulation of stamping process and structural optimization); 2. Raw Material Preparation (selection of high-quality alloy steel suitable for foot pedal housing stamping, precision cutting by CNC flame cutting); 3. Precision Machining (CNC milling, grinding, EDM, wire cutting to ensure the machining accuracy of die core components); 4. Assembly & Debugging (skilled manual assembly, multiple rounds of debugging to optimize stamping pressure and gap, ensuring smooth forming of foot pedal housing); 5. Quality Inspection & Delivery (comprehensive inspection of die accuracy and performance by coordinate measuring machine (CMM) and trial stamping test). In addition to specialized stamping dies for foot pedal housing, we also provide supporting processes such as sheet metal forming, welding, surface treatment and final assembly of foot pedal components, achieving full-chain service for clients.
Common Problems & Solutions in Foot Pedal Housing Stamping Die Production
• Problem 1: Uneven surface of stamped foot pedal housing - Solution: Use CAE simulation to analyze the material flow during stamping, optimize the die cavity structure and blank holder force distribution, add material guiding devices to ensure uniform material stretching; polish the die's working surface to high finish and apply lubricating coating to reduce friction between material and die.
• Problem 2: Insufficient structural rigidity of foot pedal housing - Solution: Optimize the die design to enhance the forming accuracy of reinforcing ribs on the housing; select high-quality alloy steel with appropriate hardness as die material, and conduct strict heat treatment (quenching and tempering) to ensure the die's forming stability; adjust stamping parameters to ensure full forming of the housing structure.
• Problem 3: Burrs on the edge of foot pedal housing - Solution: Precisely control the die gap during machining, use high-precision grinding equipment to refine the die's cutting edge; conduct regular inspection and maintenance of the die edge during production to avoid wear causing burrs.
Product Classification & Technical Specifications
1. Product Classification by Industry, Material & Part Type
Application Industry | Processed Materials | Part Type | Remarks |
Automotive Manufacturing | Carbon steel (Q235, Q345), stainless steel (304), aluminum alloy (6061) | Automotive brake pedal housing, accelerator pedal housing | High precision (±0.01mm), strict requirement on structural strength and surface flatness |
Engineering Machinery Manufacturing | Alloy steel (Cr12MoV), high-strength carbon steel | Excavator foot pedal housing, loader foot pedal housing | High wear resistance, strong load-bearing capacity, suitable for harsh working environments |
Agricultural Machinery Manufacturing | Cold-rolled steel, galvanized steel | Agricultural tractor foot pedal housing | Corrosion resistance, cost-effective, mass production applicable |
2. Technical Specification Parameters
Parameter Item | Specification | Remarks |
Processing Precision | Key dimensions: ±0.005mm; General dimensions: ±0.02mm | Detected by CMM to meet the precision requirements of foot pedal housing assembly |
Material Range | Carbon steel (Q235, Q345), alloy steel (Cr12, Cr12MoV), stainless steel (304, 316), aluminum alloy (6061, 5052), galvanized steel, cold-rolled steel; Material thickness: 0.1mm - 15mm | Customizable according to the strength and weight requirements of foot pedal housing |
Surface Treatment Options | Electroplating (zinc, nickel, chrome), powder coating, painting, galvanizing, polishing, passivation | Tailored to client's anti-corrosion and aesthetic requirements, suitable for different working environments |
Minimum/Maximum Size | Minimum: 5mm × 5mm × 0.1mm; Maximum: 2000mm × 1500mm × 100mm | Covers small automotive foot pedal housings and large engineering machinery foot pedal housings |
Production Cycle | Sample die: 7-15 working days; Mass production die: 20-45 working days; Urgent order: 5-10 working days (available with additional fee) | Depends on the complexity of foot pedal housing structure and order quantity |
Our Core Competitiveness
• 10+ Years of Professional Experience: Founded in 2012, we have focused on metal stamping die manufacturing for automotive and engineering machinery parts, serving more than 200 clients from over 40 countries, including Europe, North America and Southeast Asia.
• Professional Technical Team: A team of 100+ engineers and technicians with an average of 8+ years of industry experience, proficient in the design and optimization of foot pedal housing stamping dies, capable of solving complex technical problems.
• Strong Production Capacity: Covering an area of 12,000 square meters, our factory is equipped with 100+ sets of advanced production equipment (CNC milling machines, EDM machines, wire cutting machines, CMM, etc.), with an annual production capacity of 2,000+ sets of stamping dies.
• Strict Quality Management System: Certified by ISO9001:2015 and IATF16949 (automotive industry quality management system), we implement full-process quality control from raw material inspection to finished product delivery, ensuring product stability and reliability.
• Improved Supply Chain: Cooperating with reliable domestic raw material suppliers to ensure stable supply and consistent quality; integrating upstream and downstream resources to realize cost optimization and timely delivery.
• Global Shipping & Quality Assurance Service: Cooperating with international logistics giants (Maersk, COSCO) to provide efficient global shipping services; offering a 12-month quality guarantee for all stamping dies, and 24-hour technical support to solve after-sales problems promptly.
Why Choose Qingdao Xinlongji?
1. Professional Customization Capability: We focus on the R&D and manufacturing of foot pedal housing stamping dies, with rich experience in meeting the personalized needs of different industries and clients.
2. Proven Technical Strength: Our professional technical team and advanced simulation technology can solve various complex problems in foot pedal housing stamping, ensuring product precision and production efficiency.
3. Reliable Quality Assurance: International quality system certification and full-process quality control ensure that our products meet global industry standards, minimizing your production risks.
4. One-Stop Service: From die design and fabrication to finished component production, we provide integrated services to reduce your communication and management costs.
5. Global Service Support: Efficient global shipping and 24-hour after-sales technical support ensure that your business operations are not affected by geographical and time differences.
Qingdao Xinlongji Metal Manufacturing Co., Ltd. is committed to becoming a trusted partner in the global foot pedal housing stamping die industry. We look forward to cooperating with you to create greater value! For more information about our products and services, please feel free to contact us.
