Agricultural machinery parts

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Product Details

Why Cast Iron for Agricultural Machinery Parts?

Cast iron is the preferred material for agricultural machinery parts, perfectly matching the unique operating demands of the farming industry:

• Superior outdoor corrosion resistance: Withstands long-term exposure to soil moisture, dew, and occasional rain, avoiding rust-induced functional failures

• Strong impact resistance: Endures vibrations and collisions during field operations (e.g., plowing, harvesting)

• Excellent load-bearing capacity: Supports heavy loads of agricultural machinery components (e.g., transmission systems, chassis parts)

• High castability: Easily forms complex structures (e.g., gear boxes, bearing seats) required for agricultural machinery

• Cost-effectiveness: Balances high performance with competitive pricing, ideal for mass production of agricultural equipment

We mainly adopt high-quality cast iron grades (gray cast iron HT200/HT250, ductile iron QT450-10/QT500-7) that meet ISO material standards. Every batch of raw materials is accompanied by a full Material Test Certificate (MTC) to ensure traceability and reliability.


Standardized Production Process & Supplementary Technologies

Our production process for cast iron agricultural machinery parts is strictly standardized and visualized, ensuring consistent quality and compatibility with mainstream agricultural machinery models:

1. Certified Material Sourcing & Pre-Inspection: Raw cast iron is sourced from ISO-certified suppliers. We conduct strict chemical composition analysis and Brinell hardness testing to eliminate impurities and ensure material uniformity.

2. Precision Sand Casting: Adopt resin sand casting technology to form part blanks, ensuring accurate shaping of complex structures and reducing casting defects (e.g., sand holes, shrinkage) common in agricultural part production.

3. Heat Treatment: Normalization and tempering processes to reduce internal stress, improve material toughness (HB 170-220), and prevent deformation during field operation.

4. Precision CNC Machining: Equipped with 20+ sets of CNC lathes and milling machines to process key surfaces (mating surfaces, thread holes, shaft journals) with high precision, ensuring seamless assembly with other components.

5. Targeted Surface Treatment: Custom processes including anti-rust painting, phosphating, and black oxide treatment to enhance outdoor corrosion resistance. All treatments comply with RoHS standards.

6. Comprehensive Quality Testing: Conduct 100% dimensional inspection via Coordinate Measuring Machine (CMM), magnetic particle flaw detection for internal defects, and assembly compatibility testing. Only qualified products are allowed to leave the factory.

7. Secure Packaging & Global Shipping: Anti-collision foam + wooden crate packaging to avoid damage during long-distance transportation. Partner with DHL, FedEx, and Maersk to provide  delivery to 150+ countries, with complete customs clearance documents (commercial invoice, certificate of origin, MTC).

Supplementary processes such as welding (for component assembly), dynamic balance testing (for rotating parts like shafts), and custom drilling are available to meet specific requirements of agricultural machinery manufacturers.


Agricultural-Specific Cast Iron Processing Challenges & Solutions

Based on years of experience in agricultural machinery part production, we have targeted solutions for common cast iron processing pain points in this field:

Common Challenges

Targeted Solutions

Effectiveness

Casting sand holes affecting seal performance (e.g., hydraulic components)

Optimize resin sand formula, enhance mold compaction, and conduct 100% X-ray flaw detection for sealed components

Sealed component defect rate reduced to ≤0.4%

Surface rust during outdoor storage and transportation

Adopt three-layer anti-rust treatment (primer + intermediate coat + topcoat) and vacuum-sealed packaging with desiccants

Corrosion resistance ≥650 hours (salt spray test)

Machining deformation of thin-walled agricultural parts (e.g., gear boxes)

Use customized clamping fixtures to reduce machining stress, adopt "semi-finish machining → natural aging → finish machining" process

Dimensional stability maintained within ±0.01mm

Poor assembly compatibility with agricultural machinery mainframes

Establish a database of mainstream agricultural machinery models, conduct 1:1 assembly simulation testing before delivery

Assembly qualification rate 99.99%


Product Classification: Industry × Material × Part Type

Our cast iron agricultural machinery parts cover a full range of core components for mainstream farming equipment. Detailed classification is as follows:

Industry (Agricultural Machinery Segment)

Material Type

Part Type

Key Applications

Remarks

Tractors

Ductile Iron QT500-7, Gray Cast Iron HT250

Transmission Gear Boxes, Bearing Housings, Steering Knuckles

Small to medium-sized tractors for plowing and tilling

High load-bearing capacity, anti-vibration

Harvesters

Gray Cast Iron HT250, Ductile Iron QT450-10

Cutting Knife Holders, Conveyor Shafts, Thresher Components

Grain harvesters, corn harvesters

Wear-resistant, impact-resistant

Irrigation Equipment

Gray Cast Iron HT200

Irrigation Pump Bodies, Water Pipe Flanges, Valve Bodies

Agricultural centrifugal pumps, drip irrigation systems

High sealing performance, corrosion-resistant

Seeding Machinery

Gray Cast Iron HT200

Seeding Drill Components, Fertilizer Spreader Housings

Precision seeding machines, large-area seeding equipment

Precise dimensional tolerance, easy maintenance


Technical Specifications & Performance Parameters

All parameters are strictly verified by our quality inspection team using calibrated equipment, ensuring compatibility with global agricultural machinery standards:

Parameter Category

Specifications

Remarks

Machining Precision

Dimensional tolerance: ±0.01mm; Flatness: ≤0.008mm/m; Surface roughness: Ra≤1.6μm (general surfaces), Ra≤0.8μm (mating surfaces)

Verified by Coordinate Measuring Machine (CMM)

Material Range

Gray Cast Iron: HT200, HT250; Ductile Iron: QT450-10, QT500-7; Custom cast iron grades available upon request

All materials with MTC (Material Test Certificate)

Surface Treatment Options

Anti-rust Epoxy Painting, Phosphating, Black Oxide Treatment, Electrophoretic Coating

RoHS-compliant, suitable for outdoor agricultural environments

Minimum/Maximum Dimensions

Minimum size: 80×50×30mm; Maximum size: 1000×800×500mm; Maximum weight: 150kg

Custom sizes available for non-standard agricultural machinery models

Production Cycle

Standard models (≤500pcs): 10-15 workdays; Custom models (with mold adjustment): 25-40 workdays; Bulk orders (≥5000pcs): 20-30 workdays

Expedited production available for urgent orders (additional charge)


Our Core Competencies for Global Agricultural Partners

• Professional Technical Team: 25+ professionals including 10+ senior casting engineers and 20+ CNC machining specialists with 10+ years of experience in agricultural machinery parts manufacturing. Provide English technical consultation and custom mold design for non-standard models.

• Strong Production Capacity: Annual production capacity of 500,000+ cast iron parts, supported by advanced resin sand casting lines and CNC machining workshops. Ensure on-time delivery for large-batch orders.

• Strict Quality Management System: ISO 9001:2015 and IATF 16949 certified. Implement a 5-stage quality control process (raw material, casting, heat treatment, machining, final testing) with a 99.98% product qualification rate.

• Integrated Supply Chain: Long-term cooperation with top cast iron suppliers and global logistics partners. Ensure stable material supply and cost advantage, with door-to-door shipping to 150+ countries.

• Reliable After-Sales Guarantee: 1-year warranty for all products.Provide technical drawings, inspection reports, and material certificates upon request. 24/7 English-speaking after-sales support.


Contact Us for Your Agricultural Machinery Part Needs

Whether you need standard or custom cast iron agricultural machinery parts, our team is ready to provide tailored solutions that meet your farming equipment requirements. Contact our English-speaking sales team for a free quote, technical consultation, or sample request. We look forward to becoming your trusted long-term partner in the agricultural machinery industry.

Inquiry

+86 19953268588

+86 19953268588

info@xljmetal.com